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Flexible Continuous Alumina Fiber video

Flexible Continuous Alumina Fiber

SUNTHERM Flexible Continuous Alumina Fiber — an advanced alumina-silica composite engineered via proprietary sol-gel processing to redefine reliability in extreme thermal environments. Designed for long-term service at temperatures exceeding 1100°C, this fiber delivers outstanding thermal stability, structural integrity, and mechanical flexibility.

Description

Product Description:

Flexible Continuous Alumina Fiber is exceptionally versatile based on its unique microstructure and high-purity composition. It can be seamlessly woven into soft textiles such as ropes, cloths, and sleeves, or integrated into composite materials for high-strength applications. This adaptability makes it a critical enabler across emerging high-tech industries, aerospace, and advanced defense systems.

The fiber's uniform, dense structure provides superior resistance to high-temperature oxidation and thermal shock. It also offers excellent processability - whether used in high-temperature filtration, thermal insulation, or as reinforcement for ceramic and metal matrix composites, Flexible Continuous Alumina Fiber significantly enhances material strength, durability, and heat tolerance.

From rocket engine insulation and hypersonic vehicle components to high-temperature furnace linings and electromagnetic windows, SUNTHERM Flexible Continuous Alumina Fiber represents a breakthrough in advanced materials engineering. It is the trusted choice for engineers and designers seeking uncompromising performance in high-temperature applications.

Based on the alumina content, our product models are classified as: AL17, AL18, and AL19.

 

Product Features:

Excellent High & Low Temperature Resistance: Service temperature up to 1100°C–1300°C. Strength remains undiminished after 24-hour treatment in liquid nitrogen (-196°C).

Excellent Acid & Alkali Resistance: Superior corrosion resistance, offering excellent resistance to most chemicals (except hydrofluoric acid, phosphoric acid, and strong alkalis).

Excellent Electrical Properties & Insulation: Electrical resistance stabilizes above 600°C, and the polycrystalline alumina fiber has a low dielectric constant, making it suitable for high-temperature wave-transparent materials.

Excellent Flexibility: At room temperature, alumina continuous fiber can be bent over 1400 times; it can still be bent 60 times after treatment at 1000°C.

High Designability: Products with different properties can be obtained by adjusting chemical composition and heat treatment processes.

 

Product Applications:

Refractory insulation for hot-end components in aerospace

High-temperature filtration, high-temperature filter bags

Radar wave-transparent radomes

Thermocouple wires, fire-resistant insulation for cables and wires

High-temperature furnace linings, thermal insulation sealing rings, high-temperature insulation curtains

High-temperature sintering gaskets

ACCR composite core conductors

Oilstone abrasives

5G Communication field: Mobile phone backplate materials

Composite Materials: Reinforcement material for metal matrix, ceramic matrix, polymer matrix, etc.

 

Product Technical Parameters:

Property

AL17

AL18

AL19

Chemical Composition (wt.%)

72 Al₂O₃ + 28 SiO₂

85 Al₂O₃ + 15 SiO₂

≥99 Al₂O₃

Crystal Phase

γ-Al₂O₃ + Amorphous

α-Al₂O₃ + Mullite

α-Al₂O₃

Melting Point (°C)

1800

1800

2000

Continuous Use Temp. (°C)

≥1200

≥1300

≥1100

Monofilament Diameter

9–12

11–14

11–14

Density (g/cm³)

3.0

3.4

3.9

Tex (g/1000m)

67 / 200

100 / 167

100 / 167

Monofilament Tensile Strength (GPa)

≥2.0

≥2.0

≥3.0

Monofilament Tensile Modulus (GPa)

≥170

≥240

≥330

Dielectric Constant @9.5GHz

3.2

3.8

4.7

Loss Tangent @9.5GHz

0.005

0.005

0.007

AL17 Fiber: The fiber features a microcrystalline polycrystalline structure (γ-Al₂O₃ + Amorphous), with a diameter of 9-12μm. Its room-temperature tensile strength can exceed 2.0 GPa, and its long-term service temperature is above 1200°C. It exhibits excellent high-temperature resistance and creep resistance.

AL18 Fiber: The fiber is microcrystalline (α-Al₂O₃ + Mullite), with a diameter of 11-14μm. Its room-temperature tensile strength can exceed 2.0 GPa, and its long-term service temperature is above 1300°C. Currently, it is the alumina fiber with the best creep resistance. Its strength remains essentially unchanged below 1100°C, retains over 90% of room-temperature strength at 1200°C, and retains over 80% at 1300°C.

AL19 Fiber: The fiber is microcrystalline (α-Al₂O₃), with a diameter of 11-14μm. Its room-temperature tensile strength can exceed 3.0 GPa, and its long-term service temperature is above 1100°C. It offers high room-temperature strength and good mechanical properties, making it suitable as a composite reinforcement material, but it has poor high-temperature creep resistance.

 

Product Certificate

product-1920-536

Customer Visits

product-1920-1100

Packaging Display

product-1920-1274

Related Products

product-2218-1920

FAQ

Q1: How do you ensure product quality control?

A1: SUNTHERM operates under a comprehensive quality management system that oversees every stage of production-from raw material composition to the final product's physical properties. All items undergo strict testing prior to shipment. We can also provide a quality inspection report along with the delivery upon request.

Q2: Are you a factory or a trading company?

A2: We are a factory. You are welcome to visit our facility anytime-I will personally guide you through our production lines.

Q3: Do you offer free samples?

A3: We do provide free samples; however, shipping fees are to be covered by the customer.

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