96kg/m3 Ceramic Fiber Blanket

Product Introduction

There are a lot of fiber voids inside the 96kg/m³ceramic fiber blanket, which can effectively prevent heat conduction. Its thermal conductivity is relatively low, and it can keep the internal temperature stable and reduce heat loss in high temperature environments. For example, in the insulation of the furnace wall of an industrial furnace, the use of a ceramic fiber blanket of this density can effectively reduce the heat loss of the furnace wall and improve energy efficiency.

With high chemical stability, the 96kg/m³ceramic fiber blanket has good stability to most chemical substances and is not easily corroded. In some industrial environments with chemical corrosion risks, such as the insulation of reactors in chemical companies, it can resist the erosion of chemical media and extend its service life.

96kg/m³ ceramic fiber blanket has a certain degree of flexibility and can be cut and folded as needed, making it easy to install on the surface of equipment with various complex shapes. For example, when insulating a pipe, it can be wrapped around the outer wall of the pipe to fit the shape of the pipe tightly.

Product Features

Low thermal conductivity, low heat capacity

Excellent thermal stability and thermal shock resistance

Excellent tensile strength

Excellent thermal insulation, fire resistance, and sound absorption

Product Application

Ceramic industry

Steel industry

Oil refining and petrochemical industry

Power generation industry

Fire protection industry

Insulation of commercial dryers and ovens

Product Parameter

Item			STD	HP	HA	ZA	HTZ
Classification Temp (℃)			1260 (2300F)	1260 (2300F)	1360 (2480F)	1360 (2480F)	1430 (2600F)
Working Temp (℃)			≤1050	≤1100	≤1200	≤1200	≤1350
Color			Pure White	Pure White	Pure White	Pure White	Pure White
Bulk Density (Kg/m3)			64-160	64-160	96-160	96-160	96-160
Permanent Linear change (%)			1000℃X24h≤ -3	1100℃X24h≤ -3	1200℃X24h≤ -3		1350℃X24h≤ -3
Thermal Conductivity (w/m.k)		400C	0.095	0.095	0.114	0.114	0.122
		500C	0.123	0.123	0.135	0.135	0.153
		600C	0.158	0.158	0.191	0.191	0.184
Tensile Strength (Mpa)			0.04-0.06	0.05-0.075	0.05-0.075	0.05-0.075	0.05-0.075
Chemical Composition (%)	AL2O3		45-46	47-49	52-55	45-46	39-40
	AL2O3+SIO2		97	99	99	－	－
	AL2O3+SIO2+ZrO2		－	－	－	99	99
	ZrO2		－	－	－	5-7	15-17
	Fe2O3		≤1.0	≤0.2	≤0.2	≤0.2	≤0.2
	Na2O+K2O		≤0.5	≤0.2	≤0.2	≤0.2	≤0.2
Size(mm)			Length:3600 & 7200 &14640 Width:610 &1220 Thickness: 6-60; As customer's requirements.
Package			Plastic weaving bag and cartons
Certificate			CE,ISO9001-2008; ISO14001-2004,SGS, ROHS,SASO, REACH

Product Certificate

Needle Punching Process of Ceramic Fiber Blanket

Double-sided needle punched ceramic fiber blanket is made of loose ceramic fiber cotton that naturally settles on the cotton collector net and forms a uniform cotton blank. After the double-sided "needle punching" blanket making process, a dry needle punched ceramic fiber blanket without binder is obtained.

The reason why the needle punching process is added in the production process is that the long fiber of the spun yarn can be needle punched on both sides to improve the toughness, high resilience and strong tensile strength of the product. The ceramic fiber blanket after the double-sided needle punching process greatly improves the degree of fiber interweaving, anti-delamination performance, tensile strength and surface flatness. The ceramic fiber blanket with regular trend and clear pattern has a more regular and beautiful surface, and has stronger tensile strength and anti-delamination ability.

As a professional ceramic fiber needle punched blanket manufacturer, SUNTHERM adopts advanced double-sided needle punched blanket production line. Various ceramic fiber needle punched blankets are made of raw materials of different materials through spinning. The fibers are made through sedimentation needle punching, heat setting, longitudinal and transverse cutting, rolling and other processes. They have uniform texture, smooth surface and excellent tensile strength. Because SUNTHERM ceramic fiber needle punched blanket itself does not contain binder, its heat resistance is greatly improved.

Customer visits

Packaging Display

SUNTHERM has a professional team with rich experience in customizing packaging for various products.

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FAQ

Q1: Can I get samples? / Are you willing to provide free samples to us?

A1: Of course, we provide free samples, and the shipping cost can be negotiated by both parties. / Of course, we will send free samples for your reference.

Q2: Can I use our own logo or design to make stickers? / Can I request customized shipping marks?

A2: Yes, we have a professional designer team and can design according to your requirements. / Yes, we accept customized shipping marks.

Q3: Are you a factory?

A3: Yes, of course, welcome to visit, I will show you around.

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